Custom PCB Wire Harness Manufacturer

Yihetai manufactures custom PCB wire harnesses for printed circuit board connections in control boards, industrial electronics, automotive modules, medical equipment, LED lighting and smart devices. We build each PCB cable assembly according to your drawing, sample, BOM or connector part number, including wire gauge, length, pinout, connector type, terminal, insulation material, shielding and labeling requirements.

With wire and cable production, wire processing, crimping, soldering, overmolding, assembly and electrical testing capabilities in-house, Yihetai supports both prototype builds and mass production for OEM customers.

What Is PCB Wire Harness?

PCB wire harness is a customized cable assembly used to connect printed circuit boards (PCBs) with reliable electrical links for power and signals. It bundles wires, terminals, and PCB-specific connectors into a compact, organized form to fit tight equipment spaces and simplify installation.

Compared with standard cables, custom PCB wire harness solutions are tailored to fit specific PCB layouts, connector interfaces and application environments. They are essential in modern electronic devices where compact design, reliability and precise connectivity are required.

PCB Wire Harnesses We Commonly Manufacture

At Yihetai, we can manufacture different kinds of PCB Wire Harness for your projects, including:

Wire-to-board PCB harnesses
PCB power cable assemblies
PCB signal cable assemblies
Ribbon cable assemblies for PCB connection
IDC cable assemblies
JST / Molex / TE / Hirose compatible PCB harnesses
LED PCB wire harnesses
Control board wire harnesses
Power supply PCB cable assemblies
Sensor-to-PCB wiring harnesses

Key Features of our PCB wire harness

Custom lengths, gauges, and PCB connector configurations for seamless integration
Compatible with JST, Molex, TE, Hirose PCB headers and sockets
Multiple insulation materials like PVC, Teflon for PCB environments
EMI shielding and twisted pairs for clean signal transmission
High-pull-force crimping and soldering per IPC standards
Waterproof IP67 overmolding options for rugged PCB use
Rated for -40°C to 125°C in demanding applications
100% tested for continuity and hi-pot before shipment

Technical Specifications

Parameter	Specification
Wire Gauge	28AWG – 10AWG (customizable)
Cable Type	UL wire, ribbon cable, multicore cable
Connector Type	JST, Molex, TE, Dupont, IDC, custom
Temperature Range	-40°C to +105°C (custom options available)
Voltage Rating	30V – 600V depending on cable type
Testing	100% continuity, insulation and hi-pot testing

Applications of PCB Wire Harness Assemblies

Our PCB Wire Harness solutions are widely used in:

PCB control boards and controller modules
Power supply boards and conversion boards
Automotive electronic modules
HVAC controllers and building automation boards
Consumer electronics and smart devices
Battery management systems and energy storage equipment
Robotics, vending machines and intelligent equipment

Industrial automation equipment and PLC control panels
Automotive electronic systems and dashboard PCBs
Medical devices and diagnostic equipment PCBs
Home appliances
LED lighting and display PCB connections
Renewable energy inverters and battery management PCBs
Communication devices and telecom routers

If your product includes a PCB and requires an organized board connection for power or signal transmission, a custom PCB wire harness can usually provide a cleaner and more reliable solution than loose single wires.

Common Connectors for PCB Wire Harness

JST PCB connector wire harness
Molex PCB wire harness
Dupont PCB cable assembly
PH / XH / VH connector harness
IDC ribbon cable for PCB
Board-to-wire cable assembly
Wire-to-board harness

PCB Wire Harness vs Standard Cable

Item	Standard Cable	Custom PCB Wire Harness
Design	General specification	Built according to PCB layout
Connector	Fixed options	JST, Molex, TE, Hirose, IDC, Dupont or equivalent
Wire Length	Standard length	Customized length
Pinout	Standard wiring	Custom pin configuration
Application	General connection	PCB board, controller, sensor, display, power module
Testing	Basic test	Continuity, polarity, hi-pot, insulation, pull force

Custom Options for PCB Board Wire Harnesses

Item	Options
Wire Type	UL wire, ribbon cable, multicore cable
Conductor	Copper, tinned copper, silver-plated
Wire Gauge	28AWG – 10AWG
Length	Custom length
Color	Standard or customized
Connector	JST, Molex, TE, IDC, custom
Terminal	Crimp, solder, IDC
Jacket Material	PVC, TPE, XLPE, silicone
Process	Crimping, soldering, overmolding
Testing	Electrical, continuity, hi-pot

We can manufacture based on customer drawings, samples, BOM lists or application requirements.

Send us your drawing, sample or specification for a fast quotation

Yihetai Manufacturing Capabilities

Yihetai has over 25 years of experience as a wire harness manufacturer and cable assembly supplier. Our factory in China is equipped with advanced gear like automatic wire cutters, Komax crimpers, terminal inserters, ultrasonic welders, and injection molders for PCB wire harness production.

We handle prototypes, low-volume runs, and mass production under strict QC. From material selection to final testing, processes ensure reliability. Typical lead time: 5-7 days for prototypes, 3-4 weeks for mass orders.

Factory production line for wire harness assembly, featuring automated crimping stations used in our wiring harness factory operations.

Quality Control and Testing

Yihetai implements full-process quality control with documented ISO systems, from incoming inspection to final packaging, ensuring every PCB wire harness meets specs. We hold ISO 9001:2015, UL, and IATF 16949 certifications for automotive-grade production as a reliable OEM wire harness provider.

Quality control includes:

Incoming material inspection for wire and connectors
Terminal crimp pull test (up to 100N)
High-voltage test (500-1000V)
Visual and continuity check
Dimensional and fixture inspection
Every harness is delivered with guaranteed electrical integrity and consistent quality across batches

Why Choose Yihetai as Your PCB Wire Harness Supplier?

25+ years of cable and wire harness manufacturing experience

UL, ISO 9001 and IATF 16949 certified production system

In-house processing for PCB wire harness from design to testing.

Professional OEM and ODM support

Flexible lead time for custom projects

Strong capability for both low-volume and mass production

Frequently Asked Questions

What is the difference between a PCB wire harness and a standard cable?

A PCB wire harness is designed specifically for board connection and internal equipment routing. It is customized based on connector pitch, wire length, circuit layout, and installation space, while a standard cable is usually built to general specifications.

Can you produce PCB wire harnesses based on our drawings or samples?

Yes. Yihetai can manufacture based on customer drawings, samples, BOM lists, and application requirements.

What connector brands can you work with?

We can work with common connector systems such as JST, Molex, TE, Hirose, Dupont, IDC, wafer housings, and equivalent custom connectors, depending on your design and sourcing requirements.

Do you support low-volume prototype orders?

Yes. Yihetai supports prototype development, small batch production, and mass production for custom wire harness and cable assembly projects.

How do you ensure the quality of each PCB wire harness?

We follow a controlled manufacturing and inspection process that includes incoming material inspection, crimp inspection, assembly verification and 100% electrical testing. Depending on the project, we can also perform insulation resistance, hi-pot and pull force tests to ensure the harness meets the required performance standard.

Looking for a reliable PCB wire harness manufacturer?

Send us your drawing, sample or technical requirements, and our team will provide a customized wire harness or cable assembly solution for your project.