Custom Industrial Wire Harnesses for Machinery, Automation Equipment and Control Systems

Yihetai is your reliable custom cable assemblies and industrial wiring harness solutions for OEM machinery manufacturers, industrial automation systems, PLC controls, robotics and smart equipment. Send your drawing for a fast quote.

What Is Industrial Wire Harness?

An Industrial Wire Harness is a customized assembly of wires, cables, terminals, connectors, sleeves and protective materials designed to organize and transmit electrical power or signals inside industrial equipment and systems. It helps connect control boards, sensors, motors, switches, relays, power units, PLC modules, HMI interfaces and other electrical components in a safe and efficient way.

Compared with loose wires, a custom industrial wire harness improves installation efficiency, reduces wiring errors, simplifies maintenance and supports more reliable equipment performance. In many industrial systems, the harness must also meet specific requirements for vibration resistance, temperature resistance, abrasion protection, flexible routing, EMI shielding, marking and connector retention.

 

 

Why OEM Manufacturers Choose Custom Industrial Wire Harnesses

Reduce Installation Time

Pre-assembled harnesses simplify machine wiring and reduce onsite labor costs.

Support Harsh Industrial Environments

Oil-resistant, heat-resistant and vibration-resistant materials available.

Improve Equipment Reliability

Fully tested cable assemblies minimize downtime and field failures.

Flexible Production Support

From prototypes and low-volume orders to large-scale manufacturing.

Common Custom Industrial Wire Harness Types We Manufacture

1.Industrial Automation Wire Harnesses
Custom wiring harnesses designed for industrial automation systems, PLC controls, sensors, actuators and factory automation equipment.

2.PLC Control Panel Wire Harnesses
Reliable cable assemblies for PLC cabinets, electrical control panels and industrial control systems with organized routing and labeling.

3.Robotics Wire Harnesses
Flexible and durable wire harness solutions for industrial robots, collaborative robots (cobots) and robotic automation systems.

4.CNC Machine Wire Harnesses
High-performance cable assemblies for CNC machinery, machining centers and precision manufacturing equipment.

5.Packaging Equipment Wire Harnesses
Custom harnesses for packaging machines, filling equipment, labeling systems and automated packaging lines.

6.Conveyor System Cable Assemblies
Strong and flexible wiring harnesses for conveyor systems, sorters and material handling equipment.

7.AGV / AMR Robot Cable Harnesses
Specialized cable assemblies for AGV (Automated Guided Vehicles) and AMR (Autonomous Mobile Robots) used in smart warehouses and factories.

8.HVAC Control System Wire Harnesses
Custom cable harnesses for HVAC controllers, climate control systems, industrial ventilation and smart building automation.

9.Industrial Sensor & Actuator Cables
Precision cable assemblies for industrial sensors, servo motors, actuators, encoders and monitoring systems.

10.M12 & Industrial Connector Cable Assemblies
Industrial-grade cable assemblies with M8, M12 and waterproof connectors for automation and field device applications.

11.Industrial Power Harnesses
Heavy-duty power wiring harnesses for industrial equipment, machinery power distribution and motor systems.

12.Motor & Transformer Wire Harnesses
Reliable cable solutions for motors, transformers, generators and industrial electrical systems.

13.Machine Equipment Wire Harnesses
Custom wiring harnesses for industrial machines, production equipment and OEM machinery applications.

14.Overmolded Industrial Cable Assemblies
Durable overmolded cable assemblies designed for harsh industrial environments requiring vibration resistance and strain relief.

15.Shielded Industrial Cable Assemblies
EMI/RFI shielded cable harnesses for industrial automation systems requiring stable signal transmission and reduced interference

16.Waterproof Industrial Wire Harnesses
IP67/IP68 waterproof cable assemblies suitable for outdoor equipment, humid environments and industrial washdown applications.

17.High-Temperature Industrial Wire Harnesses
Heat-resistant wiring harnesses designed for high-temperature industrial applications and demanding operating environments.

18.Custom OEM Wire Harness Assemblies
Fully customized wire harness and cable assembly solutions manufactured according to customer drawings, samples or technical specifications.

Key Features of Our Industrial Wire Harness

  1. Custom cable lengths, branch layouts, and wire configurations
  2. Support for power, signal, sensor, actuator, and control connections
  3. Compatible with JST, TE, Molex, Hirose, terminal blocks, ring terminals, ferrules, and equivalent connectors
  4. Available with shielding, braided sleeve, corrugated tube, heat shrink, taping, labels, and protective covers
  5. Stable crimping, soldering, assembly, and optional overmolding processes
  6. Flexible support for prototype, low-volume, and mass-production projects
  7. 100% electrical testing before shipment according to project requirements

Technical Specifications

ParameterSpecification
Wire Gauge30 AWG to 4 AWG, or customized
Cable TypeSingle wire, multicore cable, control cable, UL wire, ribbon cable, shielded cable, power cable, custom cable assembly
Connector TypeJST, Molex, TE, Hirose, Deutsch, terminal block, circular connector, waterproof connector, customized
Temperature RangeTypically -40°C to +105°C; higher temperature materials available on request
Voltage RatingTypically 30V to 1000V depending on wire, connector and application requirement
TestingContinuity test, open/short test, wrong pin detection, polarity check, insulation resistance, hi-pot test, pull force test, visual inspection

 

APPLICATIONS

Our custom industrial wire harnesses and cable assemblies are widely used invarious industrial equipment and automation systems.

Industrial Automation Systems

Reliable wiring solutions for automated production lines and control systems.

PLC Control Cabinets

Pre-assembled harnesses for PLC panels, I/O systems and control cabinets.

Robotics

High-flex cables and harnesses designed for robots and robotic cells.

CNC Machines

Durable wire harnessesfor CNC controllers, servo motors and drives.

Packaging Equipment

Custom cable assemblies for packing machines and automated packaging lines.

Smart Manufacturing Equipment

Wiring solutions for smart factory equipment and intelligent systems.

Conveyor Systems

Strong and flexible harnesses for conveyors, sorters and material handling systems.

HVAC Control Systems

Wiring harnesses for HVAC controllers, sensors and climate control systems.

AGV/AMR Robots

Customized harnesses for AGV, AMR and autonomous mobile robots.

Industrial Sensors &Actuators

Precision cable assemblies for sensors, actuators and industrial devices.

Customization Options

ItemCustomization Options
Wire TypeUL wire, hook-up wire, control cable, shielded cable, multicore cable, power cable, ribbon wire, customized
ConductorBare copper, tinned copper, stranded conductor, solid conductor, customized
Wire Gauge30 AWG to 4 AWG or customized
LengthCustomized according to drawing, sample or equipment layout
ColorBlack, red, white, blue, yellow, green, gray, multi-color, customized color code
ConnectorJST, Molex, TE, Hirose, Deutsch, terminal block, circular connector, waterproof connector, custom equivalent
TerminalCrimp terminal, ferrule, ring terminal, fork terminal, open barrel terminal, quick disconnect terminal, tinned end
Jacket MaterialPVC, PE, XLPE, TPE, silicone, PTFE and other optional materials
ProcessCutting, stripping, crimping, tinning, soldering, ultrasonic welding, twisting, bundling, sleeving, labeling, overmolding
TestingContinuity, short/open, wrong pin, polarity, insulation resistance, hi-pot, pull force, appearance inspection

At Yihetai, all industrial wire harness products are fully customizable as a trusted cable assembly manufacturer.

Send us your drawing, sample or specification for a fast quotation.

Manufacturing Capability

Yihetai boasts over 25 years as a wire harness manufacturer with a 7,000 sqm factory equipped for full-scale production. Advanced tools include automated wire cutters, Komax crimpers, terminal inserters, ultrasonic welders, and injection molders for overmolding. We handle prototypes to high-volume runs, supporting OEM wire harness needs from design to delivery. Strict process controls ensure reliability, with typical prototype lead times of 5-7 days and mass production in 3-4 weeks.

Industrial Wire Harness Manufacturing Process at Yihetai

To get a quotation, please send us your drawing, sample, BOM or technical requirements. If you do not have a complete drawing, our team can help review your application and recommend a suitable wire, connector and harness structure.

Quality Assurance & Control

From incoming inspection to final packing, Yihetai implements full-process quality control with documented ISO systems for traceability. We hold ISO 9001:2015, UL, and IATF 16949 certifications, ensuring automotive-grade standards across our cable assembly supplier operations.

Quality control includes:

Why Choose Yihetai

25+ years of cable and wire harness manufacturing experience

UL, ISO 9001 and IATF 16949 certified production system

In-house wire processing and harness assembly capability

Professional OEM and ODM support

Flexible lead time for custom projects

Strong capability for both low-volume and mass production

Frequently Asked Questions

We usually need drawings, connector part numbers, wire gauge, cable length, circuit definition, quantity, application environment, and any special requirements for labels, shielding, or testing.

Yes. We can evaluate customer samples and develop a matching OEM wire harness or optimized custom cable assembly solution based on the real application.

We can support many common connector and terminal options used in industrial projects, including JST, TE, Molex, ring terminals, ferrules, and quick-disconnect structures, depending on project requirements.

Yes. Yihetai publicly presents support for prototype development together with low-volume and ongoing production for custom harness projects.

Yes. Electrical testing and inspection are important parts of our process, and applicable industrial wire harness projects can be checked for continuity, short/open circuit, insulation resistance, and related quality items before shipment.

Looking for a reliable industrial wire harness manufacturer?

Send us your drawing, sample or technical requirements for a fast quotation and engineering evaluation.

Ask For A Quick Quote

We will contact you within 24 hours, please pay attention to the email with the suffix “info@yihetai-cable.com”