Custom IP67 M12 to RJ45 Shielded Ethernet Cable Assembly Manufacturer

Yihetai is a professional custom IP67 M12 to RJ45 Shielded Ethernet Cable Assembly manufacturer in China. We provide customized industrial Ethernet cable assembly solutions for automation equipment, PLC systems, industrial sensors, machine vision, robotics, outdoor control systems and harsh-environment communication applications. As an experienced wire harness manufacturer, cable assembly supplier and wiring harness factory, Yihetai supports OEM customers who need stable signal transmission, waterproof protection, EMI shielding and reliable connector matching.

An IP67 M12 to RJ45 Shielded Ethernet Cable Assembly is commonly used to connect industrial Ethernet devices with M12 interfaces to RJ45-based switches, controllers, gateways or control cabinets. Based on customer drawings, samples, pin assignments or application requirements, we can customize cable length, Cat5e or Cat6A cable type, M12 D-coded or M12 X-coded connector, straight or right-angle connector, RJ45 shielded plug, cable jacket, shielding structure, overmolding design, color and labeling.

We manufacture IP67 M12 to RJ45 Cat5e Shielded Cable Assembly, IP67 M12 to RJ45 Cat6A Shielded Cable Assembly, M12 D-Coded Cat5e Cable Assembly, M12 X-Coded Cat6A Cable Assembly, Waterproof Industrial Ethernet Cable Assembly and other M12 to RJ45 Ethernet Cable Assembly products according to customer requirements. Send us your drawing, sample or technical specification, and our team will provide a practical custom wiring solution for your project.

What Is an IP67 M12 to RJ45 Shielded Ethernet Cable Assembly?

An IP67 M12 to RJ45 Shielded Ethernet Cable Assembly is a customized industrial Ethernet cable used to connect field devices with M12 interfaces to control cabinets, switches, PLCs, industrial computers or network equipment with RJ45 ports. It typically uses an IP67-rated M12 connector on one end and an RJ45 plug or shielded RJ45 connector on the other end.

The M12 connector side is designed for harsh industrial environments where dust, vibration, moisture and mechanical stress may affect ordinary network connectors. The RJ45 side is commonly used inside control cabinets, industrial switches or communication modules. Compared with standard office Ethernet patch cords, this product is built for industrial installation, stable data transmission and better protection against electromagnetic interference.

A custom M12 to RJ45 Ethernet Cable Assembly can be designed for Cat5e or Cat6A performance, depending on speed and application requirements. M12 D-coded 4-pin Cat5e cables are commonly used for industrial Ethernet networks such as PROFINET and EtherNet/IP, while M12 X-coded 8-pin Cat6A cables are used for higher-speed industrial data transmission. TE Connectivity describes IP67 M12 D-code Cat5e assemblies as shielded 2-pair twisted-pair cables suitable for PROFINET and EtherNet/IP networks, while IP67 M12 X-code Cat6A assemblies use 4-pair twisted-pair shielded cable suitable for 10 Gb/s Ethernet networks.

Common Custom IP67 M12 to RJ45 Shielded Ethernet Cable Assembly Types We Manufacture

Yihetai can manufacture different types of custom M12 to RJ45 industrial Ethernet cable assemblies, including:

IP67 M12 to RJ45 Shielded Ethernet Cable Assembly
IP67 M12 to RJ45 Cat5e Shielded Cable Assembly
IP67 M12 to RJ45 Cat6A Shielded Cable Assembly
M12 D-Coded Cat5e Cable Assembly
M12 X-Coded Cat6A Cable Assembly
Waterproof Industrial Ethernet Cable Assembly
M12 male to RJ45 male Ethernet cable assembly
M12 female to RJ45 male Ethernet cable assembly
M12 straight to RJ45 Ethernet cable assembly
M12 right-angle to RJ45 Ethernet cable assembly
Shielded RJ45 to M12 industrial network cable
Overmolded M12 Ethernet cable assembly
Industrial sensor Ethernet cable assembly
Machine vision Ethernet cable assembly
OEM industrial Ethernet cable harness

We can support different connector orientations, cable colors, pin assignments, shield termination methods, jacket materials and labeling requirements. Whether your project requires a simple M12 to RJ45 patch cable or a customized Ethernet harness for industrial equipment, Yihetai can produce according to your application needs.

Key Features of our IP67 M12 to RJ45 Shielded Ethernet Cable Assembly

Custom Cat5e and Cat6A Ethernet cable options for different industrial data transmission requirements
Available with M12 D-coded, M12 X-coded, straight or right-angle connector designs
Shielded cable structure helps reduce EMI noise and improve signal transmission stability
IP67 M12 connector design supports industrial environments with dust, moisture and vibration
Compatible with PLC systems, industrial sensors, machine vision, robotics and automation networks
Custom cable length, color, jacket material, pin assignment and labeling are available
High-quality crimping, soldering, shield termination, overmolding and assembly process
100% electrical testing before shipment to ensure reliable connection and correct wiring.

Technical Specifications

Item	Available Options
Product Name	IP67 M12 to RJ45 Shielded Ethernet Cable Assembly
Cable Standard	Cat5e, Cat6A, industrial Ethernet cable
M12 Coding	D-coded 4-pin for Cat5e, X-coded 8-pin for Cat6A
Connector A	M12 male, M12 female, straight, right-angle, panel-mount or customized
Connector B	Shielded RJ45 plug, RJ45 male, RJ45 with boot, RJ45 panel interface
Cable Type	Shielded twisted pair, SF/UTP, S/FTP, F/UTP or customized
Wire Gauge	26AWG, 24AWG, 22AWG or customized according to cable standard
Conductor	Stranded bare copper or tinned copper
Shielding	Aluminum foil, braided shield, drain wire, foil + braid
Jacket Material	PUR, PVC, TPE, TPU, LSZH or customized
Waterproof Rating	M12 side IP67 or customized according to connector structure
Data Performance	Cat5e for 100 Mbps/1 Gbps; Cat6A for up to 10 Gbps applications
Voltage Rating	30V, 48V, 60V, 80V or customized according to connector and cable design
Temperature Range	-40°C to +85°C typical; higher range available by material selection
Cable Length	0.2m, 0.5m, 1m, 2m, 3m, 5m, 10m or customized
Process	Cutting, stripping, shield processing, soldering, crimping, overmolding, assembly
Testing	Continuity, wire sequence, insulation, high-voltage, visual and dimensional inspection
Production Mode	Prototype, small batch, medium batch and mass production
Quality System	ISO 9001:2015, UL and IATF 16949 production management available

Applications

Our IP67 M12 to RJ45 Shielded Ethernet Cable Assembly solutions are widely used in industrial, commercial and special equipment applications where reliable network communication is required.

Industrial automation equipment
PLC control systems and control cabinets
Industrial Ethernet switches
PROFINET and EtherNet/IP communication systems
Machine vision cameras and inspection systems
Robotics and intelligent manufacturing equipment
Servo drive and motion control systems
Industrial sensors and actuator connection systems
CNC machinery and production lines
Outdoor industrial control boxes
Factory data acquisition systems
Remote I/O modules and fieldbus devices
Smart building automation systems
Commercial security camera systems

Outdoor communication devices
LED display control systems
Industrial-grade network devices
Smart logistics and warehouse automation equipment
Charging equipment communication modules
Commercial monitoring and access control systems
Railway and transportation communication systems
Renewable energy monitoring equipment
Photovoltaic and energy storage control systems
Automotive testing and production equipment
Medical equipment network communication modules
Marine and outdoor electronic systems
Ruggedized communication devices
Laboratory and measurement equipment

Industrial Ethernet cables with M12 interfaces are commonly used where ordinary RJ45-only cables may not provide enough mechanical protection or environmental resistance. Omron lists M12-to-RJ45 D-coded Cat5e industrial Ethernet cables for IP67 applications, while other industrial suppliers provide Cat6A X-coded M12 Ethernet solutions for high-speed industrial networks.

Customization Options

At Yihetai, all IP67 M12 to RJ45 Shielded Ethernet Cable Assembly products can be customized according to customer requirements.

Custom Item	Available Options	Notes
Cable Type	Cat5e, Cat6A, industrial Ethernet, shielded twisted pair	Selected according to data speed and application
M12 Coding	D-coded 4-pin, X-coded 8-pin	D-coded for Cat5e, X-coded for Cat6A
Connector Direction	Straight, right-angle, male, female, panel-mount	Based on equipment layout and installation space
RJ45 Type	Shielded RJ45, molded RJ45, RJ45 with boot, panel RJ45	Used for control cabinets, switches or IPCs
Conductor	Bare copper, tinned copper, stranded conductor	Customized for flexibility and reliability
Wire Gauge	26AWG, 24AWG, 22AWG or customized	Based on cable standard and length
Length	0.2m to 50m or customized	Long cable design should consider transmission performance
Color	Green, teal, black, blue, gray or custom color	PROFINET green/teal options available
Shielding	Foil, braid, drain wire, foil + braid	Designed for EMI protection and signal stability
Jacket Material	PUR, PVC, TPE, TPU, LSZH	PUR is often selected for industrial flexibility and durability
Overmolding	M12 overmolding, RJ45 boot, strain relief design	Improves protection and installation durability
Labeling	Heat shrink label, printed label, barcode, serial number	Supports traceability and easy installation
Testing	Wire sequence, continuity, insulation, high-voltage, visual inspection	100% testing available before shipment
Packaging	Individual PE bag, custom label, export carton	Customized for OEM project delivery

We can manufacture based on customer drawings, samples, BOM lists, pinout diagrams or application requirements.

Send us your drawing, sample or specification for a fast quotation

Manufacturing Capability

Yihetai has in-house manufacturing capability for wire processing, cable cutting, terminal crimping, soldering, shield preparation, connector assembly, overmolding, electrical testing and final packaging. Our company profile shows dedicated wire-processing workshops, wire harness assembly workshops, production equipment, terminal crimping areas, welding zones, testing areas and testing equipment.

For M12 to RJ45 Ethernet Cable Assembly projects, our production team can handle shielded twisted-pair cable processing, M12 connector assembly, RJ45 plug termination, pin assignment control, drain wire treatment, overmolding, labeling and 100% electrical testing. We support both standard industrial Ethernet cable designs and OEM custom wiring solution projects.

From material selection to final assembly and testing, all production processes are carried out under strict quality control to ensure consistent product performance and delivery reliability. Typical lead time for prototypes is 5-7 days, and mass production can usually be arranged within 3-4 weeks depending on connector availability, tooling requirements and order quantity.

Quality Assurance & Control

Yihetai applies full-process quality control for every IP67 M12 to RJ45 Shielded Ethernet Cable Assembly project. From incoming material inspection to cable cutting, shield processing, connector termination, overmolding, wire sequence testing, electrical testing and final packaging, each step follows documented work instructions and inspection standards. Key parameters such as cable length, pin assignment, connector orientation, crimping quality, soldering quality, shielding continuity and appearance are checked during production. Yihetai’s production processes comply with ISO 9001:2015 quality management requirements, and the company also has UL and IATF 16949 certification capability for wire harness and automotive-related manufacturing projects. These systems help customers obtain stable quality, batch consistency and reliable traceability for custom cable assembly programs.

Inspection items include:

Incoming material inspection
Cable specification and jacket material check
M12 connector and RJ45 plug inspection
Wire sequence and pinout verification
Shielding continuity inspection
Terminal crimp pull test
Soldering and shield termination inspection
Visual and continuity check
High-voltage test
Dimensional and fixture inspection
Insulation resistance test
Overmolding appearance inspection
Label and packaging inspection
Every harness is delivered with guaranteed electrical integrity and consistent quality across batches.

Why Choose Yihetai

Yihetai brings over 25 years of experience in custom wire harnesses, cable assemblies, and OEM cable projects, serving diverse industries with reliable, application-specific solutions

Yihetai helps customers match the right connectors, cable categories, shielding, and pinouts for M12 D-coded, M12 X-coded, RJ45, and other custom cable assembly projects

We support Cat5e, Cat6, and Cat6A shielded Ethernet cable assemblies designed for industrial automation, stable data transmission, and harsh working environments

From cutting, crimping, soldering, and shield treatment to overmolding, assembly, and final testing, every key process is managed in-house for better quality control

Our ISO 9001:2015, UL, and IATF 16949 certified quality systems help ensure consistent production quality and effective process control

From prototypes and trial orders to customized OEM projects and mass production, Yihetai provides flexible manufacturing support to meet different project needs

Frequently Asked Questions

Can Yihetai manufacture custom IP67 M12 to RJ45 Shielded Ethernet Cable Assembly according to my pinout?

Yes. Yihetai can manufacture custom IP67 M12 to RJ45 Shielded Ethernet Cable Assembly according to your drawing, sample, pinout diagram or technical specification. Our engineering team can review the M12 coding, RJ45 wiring sequence, cable category, shielding structure, length, jacket material and testing requirements before production, helping you reduce assembly risk and improve project efficiency.

What is the difference between M12 D-coded Cat5e and M12 X-coded Cat6A cable assemblies?

M12 D-coded Cat5e cable assemblies usually use a 4-pin structure and are commonly used for industrial Ethernet networks such as PROFINET and EtherNet/IP. M12 X-coded Cat6A cable assemblies use an 8-pin structure and are designed for higher-speed industrial Ethernet applications. X-coded Cat6A designs are commonly associated with 10 Gb/s industrial Ethernet transmission.

Can you provide PUR jacket industrial Ethernet cables?

Yes. Yihetai can customize PUR, PVC, TPE, TPU or other jacket materials according to your application. PUR jackets are often selected for industrial Ethernet cable assemblies because they can provide better flexibility, abrasion resistance and durability in demanding environments. Industrial cable suppliers commonly offer PUR-jacketed Cat5e or Cat6A M12 Ethernet cables for automation and moving equipment applications.

What information should I provide for a fast quotation?

For a fast quotation, please provide the cable category, such as Cat5e or Cat6A, M12 coding, connector gender, RJ45 type, cable length, jacket material, shielding requirement, pinout, quantity and application environment. If you have drawings, samples or existing supplier part numbers, you can also send them to us for faster evaluation and price confirmation.

Do you support prototype samples and mass production?

Yes. Yihetai supports prototype samples, small-batch trial orders and mass production for M12 to RJ45 Ethernet Cable Assembly projects. For new designs, we can first make samples for installation testing, communication testing and structure confirmation. After approval, we can move into stable batch production with controlled process documents, inspection standards and traceability records.

Looking for a Reliable IP67 M12 to RJ45 Shielded Ethernet Cable Assembly Manufacturer?

Send us your drawing, sample or technical requirements, and Yihetai will provide a customized wire harness or cable assembly solution for your project.