Custom USB Cable Assembly Manufacturer
USB 2.0, USB 3.0 & USB Type-C Cable Solutions
USB 2.0, USB 3.0 & USB Type-C Cable Solutions
Yihetai manufactures custom USB cable assemblies for industrial equipment, medical devices, consumer electronics, automotive electronics, communication equipment and smart devices.
We do not only supply standard USB cables. We help customers develop custom USB cable solutions based on signal transmission, charging capability, connector structure, shielding requirement, installation environment and production application.
Whether your project requires USB 2.0, USB 3.0, USB Type-C, waterproof USB cable, panel mount USB cable or overmolded USB cable assembly, Yihetai can support your project from engineering review to mass production.
A USB cable assembly is a customized cable solution used for power supply, data transmission, communication interface or device connection. It can connect computers, control boards, sensors, medical devices, industrial equipment, scanners, displays, charging modules and embedded electronic systems.
Compared with standard retail USB cables, a custom USB cable assembly can better match your product structure, installation space, cable routing, connector direction, shielding requirement, pinout and assembly process. For OEM equipment, the USB cable may need panel mounting, right-angle connector orientation, molded strain relief, EMI shielding, custom wire length, special jacket material or mixed-end termination.
Yihetai manufactures USB cable assemblies based on customer drawings, samples, wiring diagrams, connector datasheets or application requirements.
For OEM and industrial applications, a USB cable assembly is often not a simple charging cable. It may be part of a device interface, internal connection, control panel port, diagnostic port, communication module, data transfer cable or embedded board connection.
Yihetai manufactures USB cable assemblies based on the real installation and connection requirements of your device. This helps customers reduce assembly work, avoid wiring mistakes and receive cable assemblies that are ready for final equipment installation.
Different devices require different USB connector types. Yihetai can support common USB connectors and customized cable structures according to your device interface.
| USB Connector Option | Common Use |
|---|---|
| USB-A Cable Assembly | Computer peripherals, adapters, chargers, industrial interfaces |
| USB-B Cable Assembly | Printers, instruments, test equipment and control devices |
| Micro USB Cable Assembly | Small devices, charging modules and legacy electronic products |
| Mini USB Cable Assembly | Instruments, handheld devices and older electronic equipment |
| USB Type-C Cable Assembly | Compact devices, power/data connection and modern electronics |
| USB Female Socket Cable | Device interface extension and panel connection |
| Panel Mount USB Cable | Equipment panels, control boxes, kiosks and embedded systems |
| Right-Angle USB Cable | Limited-space installation and internal routing |
| Overmolded USB Cable | Strain relief, better appearance and durable connector protection |
| USB to Open-End Cable | One side USB connector, other side stripped, tinned or prepared wire |
| USB to Board Connector Cable | Connects external USB interface to internal PCB |
| Hybrid USB Wire Harness | USB combined with JST, Molex, terminals, branches or other connectors |
USB cable assemblies should be designed according to actual function requirements. A charging-only USB cable, data USB cable and power-plus-data USB cable may require different wire structures, shielding, pinout and testing methods.
| Design Type | Description |
|---|---|
| Charging-Only USB Cable | Designed mainly for low-voltage power transmission |
| Data-Only USB Cable | Used for signal and communication connection |
| Power + Data USB Cable | Supports both power supply and data transmission |
| USB to Board Connector Cable | Connects external USB port to internal PCB or control board |
| USB Pigtail Cable | One side USB connector, other side open wire, terminal or custom end |
| Shielded USB Data Cable | Used when signal stability and EMI protection are required |
| USB Extension Cable | Extends the USB interface for equipment installation |
| Hybrid USB Harness | USB cable combined with power wires, signal wires or other connectors |
For USB projects, we recommend confirming whether the cable is used for charging, data transmission, communication control, equipment interface extension or mixed-function wiring before quotation.
For USB data cable assemblies, shielding and grounding design can affect signal stability and device performance. Yihetai can help review shielding structure according to cable length, USB interface, device environment and EMI requirement
| Shielding Option | Purpose |
|---|---|
| Foil Shield | Helps reduce signal interference |
| Braid Shield | Improves EMI protection and mechanical durability |
| Drain Wire | Supports grounding design |
| Shielded Twisted Pair | Helps improve signal stability in data applications |
| Ferrite Core | Helps suppress EMI in certain equipment environments |
| Conductive Tape | Used for grounding or shielding control when required |
| Overmolded Shielded Cable | Combines strain relief, durability and signal protection |
For industrial, medical, automotive and test equipment applications, shielding, grounding and cable routing should be confirmed before production.
Many OEM devices require USB cables that are not standard retail cables. Yihetai can customize USB connector structure and installation method according to your equipment housing, panel, PCB position and internal routing space.
| Option | Best Used For |
|---|---|
| Panel Mount USB Extension | Control boxes, equipment panels, kiosks and embedded systems |
| Screw-Lock USB Cable | Applications requiring secure installation |
| Right-Angle USB Cable | Compact internal routing or limited installation space |
| Overmolded USB Connector | Strain relief, clean appearance and stronger connector protection |
| USB Female Socket Cable | Device interface extension and external access port |
| USB to Internal Connector | Embedded equipment and PCB connection |
| USB with Custom Mold Shape | OEM product appearance and mechanical requirement |
| USB with Label / Barcode | Production traceability and assembly line management |
| Item | Specification |
| Product Name | Custom USB Cable Assembly |
| USB Interface | USB-A, USB-B, Mini USB, Micro USB, USB Type-C |
| Cable Type | USB 2.0 cable, USB 3.0 cable, panel mount cable, pigtail cable, hybrid cable |
| Wire Gauge | 18–32 AWG, customizable |
| Conductor Material | Bare copper, tinned copper, silver-plated copper, as required |
| Connector Type | Standard USB connectors, JST, Molex, TE, Hirose, Dupont, or custom connectors |
| Cable Length | Custom length according to drawing or application |
| Jacket Material | PVC, TPE, PE, PP, TPU or specified material |
| Shielding | Unshielded, foil shield, braided shield, or hybrid shielding |
| Overmolding | Optional |
| Color | Black, white, gray, red or customized |
| Temperature Range | Typically -20°C to +80°C, higher on request |
| Voltage Rating | For low-voltage power and signal applications, design-specific |
| Testing | Continuity, insulation resistance, Hi-Pot, visual inspection, dimensional inspection, functional testing |
Custom USB cable assemblies are widely used in electronic equipment where stable power, data communication or external device connection is required.
1.Industrial Automation Equipment
USB cable assemblies for control systems, automation devices, industrial computers and equipment interfaces.
2.HMI & Control Panels
Panel-mount USB cables for HMI screens, control cabinets, operator panels and machine interfaces.
3.Barcode Scanners & POS Devices
Custom USB data cables for barcode scanners, POS terminals, payment devices and commercial equipment.
4.Printers & Peripheral Devices
USB-B and USB data cable assemblies for printers, scanners, office equipment and peripheral devices.
5.Medical & Diagnostic Devices
Shielded USB cable assemblies for medical monitors, diagnostic devices and healthcare electronics.
6.Smart Home & IoT Devices
Compact USB power and data cables for smart devices, IoT modules and connected electronics.
7.Automotive Electronics
Custom USB cables for in-vehicle devices, dashboards, charging ports and infotainment systems.
8.Test & Measurement Equipment
USB cables for test instruments, laboratory equipment, data acquisition devices and production testing systems.
As a dedicated USB cable assembly manufacturer and cable assembly supplier, Yihetai operates a state-of-the-art wiring harness factory in China with full in-house production. From wire extrusion and cutting to connector assembly, overmolding, and testing, we handle high-volume OEM wire harness orders efficiently. Our custom wiring solution capabilities support prototypes in 5-7 days and mass production in 3-4 weeks, ensuring on-time delivery for global clients.
For USB cable assemblies, correct pinout, stable soldering or crimping, shielding connection and final electrical testing are important for reliable performance.
Yihetai controls USB cable quality through material verification, cable preparation, connector assembly, soldering or crimping inspection, pinout testing, continuity testing and final visual inspection.
| Inspection Item | Purpose |
|---|---|
| Connector Type Check | Confirms USB connector type and orientation |
| Cable Length Inspection | Ensures cable length matches drawing or sample |
| Pinout Verification | Confirms correct wiring sequence |
| Soldering / Crimping Inspection | Checks connection quality and workmanship |
| Shielding Inspection | Confirms shield or grounding design when required |
| Continuity Test | Confirms electrical connection |
| Short / Open Test | Prevents wiring defects |
| Functional Test | Can be arranged according to project requirement |
| Overmold Appearance Check | Confirms strain relief, shape and surface quality |
| Final Visual Inspection | Checks labels, packaging and appearance |
Additional tests such as pull force, Hi-Pot, insulation resistance, data transfer or signal-related tests can be arranged according to customer drawings and agreed inspection standards.
1. Connector Type
Choose the right USB connector based on your device interface, installation space and usage frequency, such as USB Type-C, Micro USB, USB-A, USB-B or panel mount USB.
2. Pinout & Wiring
Custom USB cable assemblies may require special pinout and wire sequence designs. Yihetai can manufacture according to your wiring diagram and perform pinout testing before shipment.
3. Cable Length
Cable length should match your equipment layout and installation requirements to ensure convenient wiring and reliable performance.
4. Shielding
For stable data transmission and EMI protection, shielding options such as foil, braided shielding, drain wire or ferrite core can be added.
5. Strain Relief
Overmolded strain relief helps improve durability and prevents cable damage caused by repeated bending or frequent plugging.
6. Installation Method
USB cable assemblies can be designed for panel mount, external connection or internal board-to-board wiring depending on the application.
7. Testing Requirements
Available tests include continuity, pinout, insulation, Hi-Pot, pull force and functional testing to ensure cable reliability.
For many USB cable assemblies, the connector area is the most common failure point. Repeated bending, pulling, vibration or improper installation can damage the connection between the cable and connector.
Yihetai can customize overmolded USB cable assemblies according to your product structure, connector direction, mold design and appearance requirements.
With over 25 years of experience in wiring harness and cable assembly manufacturing, we leverage our proven expertise to reduce communication costs and minimize project risks
With a strong engineering team for custom design and connector matching, we support customers in evaluating structure, connection methods, and manufacturability for custom USB cable projects
With in-house processing capabilities covering wire processing, assembly, and testing, we maintain full control over key steps to ensure superior consistency
We offer flexible production from small batches to mass production, supporting prototype validation, pilot runs, and long-term supply programs
With a 100% testing and full traceability approach, every shipment is thoroughly inspected before delivery to ensure enhanced field reliability
Extensive experience across multiple industries, including industrial, automotive, medical, renewable energy, and consumer electronics
Application: Industrial control device Structure: USB-A connector to JST or Molex board connector Cable: Shielded USB cable, customized length Feature: Internal device connection, stable wiring sequence, compact routing
Application: Smart device or portable equipment Structure: USB-C connector with overmolded strain relief Cable: Power and data cable Feature: Better bending protection, clean OEM appearance, customized logo or shape
Application: Control box, kiosk, industrial panel Structure: Panel mount USB female to internal USB or board connector Cable: Customized length and mounting structure Feature: Secure panel installation and easy internal connection
Application: Charging module or compact electronic device Structure: Micro USB connector to stripped and tinned wires Cable: Customized wire gauge and length Feature: Easy soldering or internal connection
Application: Communication equipment or industrial device Structure: USB connector cable with ferrite core Cable: Shielded cable structure Feature: Helps reduce electromagnetic interference for selected applications
Yes. We can manufacture based on drawings, samples, BOM lists, or specific application requirements. This is already part of Yihetai’s standard custom manufacturing approach.
We can support USB-A, USB-B, Mini USB, Micro USB, and USB Type-C structures, as well as USB to terminal, USB to board connector, or USB to custom connector combinations. Your own catalog already shows USB 3.0 Cable, USB Cable Assembly, Panel Mount USB Cable, and Micro USB Cable categories.
Yes. Depending on your application, we can provide shielding, ferrite components, strain relief, and overmolded structures to improve durability, signal stability, and installation reliability.
Yes. Yihetai supports both small batches and high-volume production, which is useful for new product development and ongoing supply projects.
Please send connector type, cable length, wire specification, function requirement, quantity, drawing, sample photos or BOM list. If available, also include current, data standard, installation environment and testing requirements.
Yes. We can manufacture USB cable assemblies with board-side connectors such as JST, Molex, TE, Hirose, Dupont or equivalent connectors according to customer requirements.
Contact Yihetai today for fast support on prototype development, technical evaluation and quotation.
Custom Wire Harness & Cable Assembly Manufacturer
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